Approach for load path optimized design of sandwich structures using virtual tests and realistic test setups
Dieter Krause, Kristin Paetzold, Sandro Wartzack

DS 119: Proceedings of the 33rd Symposium Design for X (DFX2022)

Year: 2022
Author: Johann Schwenke, Lukas Schwan, Michael Hanna, Dieter Krause
Series: DfX
Institution: "Institute of Product Development and Mechanical Engineering Design (PKT), Hamburg University of Technology (TUHH), Germany"
Page(s): 10
DOI number: 10.35199/dfx2022.05

Abstract

The design of sandwich structures is challenging due to the large number of constituents and materials used. Existing design approaches do not include the consideration of the occurring initial damage as well as application-oriented boundary conditions in testing and optimization. Therefore, a general approach to the design optimization is presented consisting of the four parts problem definition, physical test, virtual test and design optimization, as well as an initialization phase and subsequent iterations. An exemplary application is performed for the novel design concept of optimizing the geometry of the core filling. From the initial results, the potential of the new design approach becomes clear, which can be used as a basis for the design optimization of any sandwich structures.

Keywords: Sandwich Design, Sandwich Optimization, Virtual Testing, Test Setups, Inserts

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